My Roles as Forklift driver picker and packer in NZ

FORKLIFT EXP.

In the past, I operated a BT standing model of a Reach forklift and other Toyota counterbalanced forklift, though not on a full-time basis. Therefore, upon arriving at the initial warehouse in New Zealand, I found myself capable of maneuvering nearly all available machines. This diverse experience undoubtedly contributed to my proficiency.

Upon commencing my roles in New Zealand, my responsibilities included operating various forklifts as outlined below:

  Reach Sitting Model Brand CROWN

 

(myself driving the previous model mentioned)

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Man-up (Crown) this was the first time on one of these forklift, you move with the load, then you need a harness to increase your safety

A sight from around 7m hight 

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GANTRY Crane, This another Machine to lift loads safetly. 

(example of a heavy lifting gantry crane)

 

 

(remote control on the bottom)

Another man up sight

    

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When it comes to counterbalance Forklifts, the accessories equipped on this HYSTER electric model prove to be incredibly advantageous. These accessories eliminate the need for manual width adjustment of the forks, providing a seamless and expedient solution, particularly when faced with diverse pallet sizes.

 

updating in process...

Project for HARTING S.A. Chile

 Project for HARTING S.A. Chile

    This was a project in which I participated designing most of the two rolling beds for pallets and later mounting the real parts in the factory.

    During and after the design process then Helping to design and mount some part of the electric way to give power and control to the machine as well.

 

   Multi-Discipline Team description:

RFG: (Owner) Reinaldo Flores In charge of the mechanic project, Joel Ossandon design and give the correct measures of the pallet-beds

CM: Christian Mellado (Owner) In charge of the Electric and Control project, Matias & Diego electric and automation technicians, and myself designing and helping mounting the electric piping and more.

What was expected: 

description: there should be one rolling bed for pallets that brings the pallets towards and backwards to the second rotating pallet bed, which function is spinning and  allow filling metal barrels of 200lt capacity, then pull them backwards on the pallets to be packed and stored in another place of the factory.

Image from my PC screen

During the process:

final Layout

 

 

 

final render for the project

 

 

 

 

 

 

 

 

 

      What we achieved working with the multi-disciplines teams:

    

here we where testing the height of the pedestal and the last location of it so we could finish the length of the piping was coming from the main board (right side Matias and Diego From CM)

Last Config. for the pedestal (designed and built by myself)

 

The design purpose is to let the operator can see the whole process during the operation

Pedestal for the touch screen, all wired and already working

First Pallet Bed (to "feed"  and bring back  pallets from the rotative pallet bed)

(2nd Pallet Bed) Rotating pallet bed under test

(under the rotating pallet bed) this part of the machine was the real challange, due to we had to solve the problem that this bed was spining only in one direction so the power cord could be just attached to it, then

Testing the rollers conveyors in order to pass pallets from one bed to another smoothly

Checking the length of the sensors protections

With CM (Cristian Mellado) Team we were able to install the metallic conduit and wired the power and control boards (technitians: Matias & Letellier)

Myself in a very cold day working there (Chile) :D

                                        

Working in Coca-Cola Chile (Santiago)

I collaborated with CM (Cristian Mellado) on a project for Coca-Cola. The primary objective of the team was to establish organized channels for the proper arrangement of power cables and communication lines, connecting the third-floor platform to the second floor. The overarching concept revolved around Tetra Pak's implementation of a new batch processing technique. This method involved blending ingredients within an enclosed chamber and subsequently channeling the resultant mixture to its intended destination.

During this endeavor, my role specifically encompassed the installation of pneumatic systems and the welding of stainless steel parts, These supports were crucial in ensuring the stability and efficient management of the various components, including wires, tubing, and control lines.

       

this is a sample of the stainless steel piping, valves and control panels that was in the sector, as this is a very delicate part of the process we had to be very neat and tidy with our daily work due to we were dealing with consumable liquids, sugar etc. and as you can listen, the noise of the machines was very stressful but with a couple of week you get used to it (obviously we had to wear ear-protection all the time and to communicate was another struggle)

 

 

Unfortunately I could not take more pictures due to legal rights concerns about process.

 

It was sometimes very hard to solve some issues regarding to make way to install new conduits for wires and tubing, however was a very nice experience to learn from other technicians and control engineers,

 and we had free soda beverages... as much as we wanted, and definitely we drank a lot because inside was quiet warm due to hot steam and besides was summer time. 

 

 

 

Bonus

This is the water treatment machines to clean water for the processes

 

Personal welding project + Decoration

 This project is both simple and enjoyable, designed to enhance the safety of my parents' house in the southern region of Chile, particularly during the challenging times of the pandemic.

(Near Constitucion, South of Chile.)

 

So, I made the decision to construct window grilles based on my mother's request: "Sun and its Rays." I incorporated imagery inspired by the countryside, such as mountains and harvested fields, reflecting the rural way of life.

(I used galvanized steel to make it so more durable because the area is close to the seashore)

 

 

 and then after cleaning and painting with anti-corrosive paint...

 

(my brother Felipe, who is in this picture, he finished the fences painting them black)

Few weeks before I took and old Yoke of my Mother and I used it to illuminate and decorate the inner house.

 

 

With Retro LED bulbs lights which enhances the old fashion style and countryside.

 

Other Decorations with some design inspired from the Hobbit book.

The decorations feature designs inspired by "The Hobbit" book. Utilizing a small piece of bark obtained from a tree my father had to remove, I aimed to create a keepsake rather than simply using it as firewood.

 

 

 

Personal Electric Project(s)

Context: 

Approximately three decades ago, during the construction of the family residence, the electrical system, including the electric board and circuits, was established. These circuits were initially designed to accommodate a specific level of energy consumption (not exceeding 10 amps per floor). As time progressed, it became evident that change was inevitable. The evolution of technology ushered in a heightened demand for electricity, driven by various household devices spanning the domains of kitchen appliances, laundry equipment, and heating systems. This transition was further underscored by an unfortunate incident—a fire that originated in a neighboring residence and subsequently impacted our own.

In light of these circumstances, a compelling imperative to modernize and upgrade our electrical infrastructure emerged. During this juncture, the primary circuit breaker from the utility company's electrical board was integral to our household setup. The distribution of power within the house encompassed both lighting and electrical outlets across two floors, consolidated within a single configuration.

 

 

 (this was necessary to update and upgrade)

 

 

First I stared with a simply prototype to keep things running as normal as possible:

 

 

 

  

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The installation process of this particular setup spanned two months. Concurrently, I was engaged in an extensive rewiring effort, encompassing a comprehensive overhaul of the distribution network. This overhaul comprised several crucial enhancements, incorporating:

Implementation of new protective components, including electromagnetic breakers and residual current circuit breakers, complemented by the addition of pilot lights.

This encompassed the creation of distinct, specialized sections for specific purposes:

• dedicated section for kitchen
• dedicated section for laundry and my Dad's workshop
  
• dedicated section for 1st floor + light(switch)
• dedicated section for 2nd floor + lights
  

 

  

 First Floor Plan Distribution sketch.

After have wired the whole house and the new rooms I started to plug all things to the new main-board

 

 

Main Board (house)

  

 

 

  

 

 

Testing the new circuits and ground point with my multi tester (also checking consumption per circuit mainly kitchen because of electric boiler and oven etc)

 

 (referential image)  

 

 

 

 

  

Then cleaning and removing the old circuits...

 

 

 

 

 

 

I added some pilot light so we can tell with the "Red light" that the board have electricity coming from the company and the "Green Light" that after the main protection the distribution panel is feeding the rest of the circuits. 

 

 

 

And if its a problem during night you can easily tell if the problem is in the house or from the electric company.

 

New Scale platform for ATEX Zone at IXOM Chile.

 At IXOM Chile, we were upgrading some elements of the high volatile solvents area (white spirit, xylol etc). 

 

One of the devices that raised concerns was the scale. It came to our attention that the conventional scale we were using did not adhere to regulations. As a result, we embarked on thorough research and consulted various scale providers for technical expertise. Ultimately, we opted to acquire a unit from PRECISION Chile. This device guarantees operational safety due to its sealed design and lower voltage operation, in contrast to a standard scale. This innovative feature effectively prevents the emission of heat or sparks from its electrical components.

Electronic-Technicians Installing the new device.

 

 

 

After installation and conducting preliminary tests, it is time to certify the device using a pre-certified weight of 500kg. This certification process involves thorough testing to ensure precise measurements, thereby preventing any issues with the final results and potential wastage of raw materials. In the accompanying image, a truck is shown carrying one ton of certified weight (indicated by the black squares), along with other certified weights, to perform tests and validate measurements up to 1500kg. This meticulous certification procedure guarantees accurate and reliable outcomes.

 

 

 

The test to ensure the proper functioning of the device is conducted as follows:

 

 

Initially, the technicians are required to position 500kg at the designated points (as illustrated in the image) on the scale. This step allows for the evaluation of whether each sensor (with each scale equipped with four sensors near each corner) detects an equivalent weight. Should any discrepancies arise, necessary adjustments are made within the counting board (the scale's central processing unit). Subsequently, this process is reiterated two more times, if not more, to establish a precise and consistent measurement.

 

 

 

 Following the preceding steps, the technicians proceed to incorporate the complete range of weight loads. This procedure is essential to validate the scale's capability to measure weights within the specified range, which, in this instance, spans from 4 to 1500kg, serving the requirements of various operational processes.

 

Finally, they meticulously ensure that all components are in proper order before providing the client with a comprehensive documentation package. This documentation not only certifies the installation's compliance with fire safety standards but also guarantees correct functionality. Additionally, a one-year warranty is included to provide further assurance.

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After the installation, as the maintenance department, we took measures to ensure the safeguarding of such a valuable asset. This proactive approach was prompted by previous experiences involving forklift operations and the resulting challenges we encountered.

 

 

We had to devise an ingenious method to safeguard the device; constructing a frontal wall was out of the question...

As you can observe, our anticipation revolved around the possibility of an operator inadvertently damaging the front of the scale. This concern stemmed from the fact that when loading pallets, there is no alternative but to position them directly ahead, leaving no room for deviation.

General Goal: "Protect the scale in a safe  and friendly way to any operator"

As evident from the preceding sketch, I conceived the following idea, which serves multiple purposes:

1. It prevents the need to confront a solid metal wall head-on, reducing torque exertion when the operator advances and potentially encounters the barrier (indicated by the blue arrows). This design distributes the applied force along the ramp.

2. To ensure the sustained stability of the protective device, aside from utilizing concrete bolts to secure it to the ground, we incorporated an enlarged plate. This enlarged plate guarantees that the forklift necessarily aligns with it during pallet placement on the scale (the red arrow indicates the point where the forklift's wheel initiates downward pressure on the entire device).

3. The structure did not require extensive material thickness; a 5mm sheet metal plate was employed for the "ribs" within the device, while 3mm thickness sufficed for the remaining plates.

This innovative solution not only addresses the operational challenge effectively but also minimizes material usage.

After few days of normal operation, I checked with the operators:

Both they and the production chief expressed their satisfaction with the straightforward yet highly effective solution.

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After the previous successful experience, we bought another conventional scale for another place within the factory and we asked to the same scale provider to build a similar protective device with the previous specification.

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